Process FMEA Expert Course
Duration - 2 days
Purpose - Understand Process Characterization, failure mode and risk analysis for process control design
Focus Group - All Employees in manufacturing and must for quality, engineering, design and technology
Key Take Aways -
• Seven step VDA methodology
• Process Flow Diagrams (PFD) – Product / Process Characteristics, ISV with definition and practical examples
• Process Failure Mode Effect Analysis – Failures Modes, Effects, Causes and Controls with severity, occurrence and detection ratings.
• Control Plan Design and Deployment
• Process Flow Diagrams (PFD) – Product / Process Characteristics, ISV with definition and practical examples
• Process Failure Mode Effect Analysis – Failures Modes, Effects, Causes and Controls with severity, occurrence and detection ratings.
• Control Plan Design and Deployment
Eligibility - Fresh graduates or diploma holders with one year experience, who are interested in effectively contributing in their roles in manufacturing
SPC (Statistical Process Control) Expert Course
Duration - 3 days
Purpose - Understand Control Charting and Capability Analysis for reducing overall process variation
Focus Group - All Employees in manufacturing and must for quality, engineering, design and technology
Key Take Aways -
• Basic Statistics – 5 steps and calculations
• Special and Common Causes and their significance with respect to SPC
• Control Chart – Types and making right choice, interpretation of 8 rules
• Capability Analysis – Zst, Cp, Cpk, Zlt, Pp, Ppk and their relationship with defect levels
• Special and Common Causes and their significance with respect to SPC
• Control Chart – Types and making right choice, interpretation of 8 rules
• Capability Analysis – Zst, Cp, Cpk, Zlt, Pp, Ppk and their relationship with defect levels
Eligibility - Fresh graduates or diploma holders with one year experience, who are interested in effectively contributing in their roles in manufacturing
MSA (Measurement System Analysis) Expert Course
Duration - 3 days
Purpose - Understand measurement systems and improve their accuracy and precision for effective foundation of analysis and control
Focus Group - All Employees in manufacturing and must for quality, engineering, design and technology
Key Take Aways -
• Basic Statistics – 5 steps and calculations
• Fundamental definitions including accuracy (bias, linearity, stability & correlation) and Precision (GRR)
• Variable MSA, various terms used (%SV, %TV, % Tolerance, NDC) and Practical deployment
• Attribute MSA, various terms used (Appraiser Score, Screen Effectiveness, Kappa Value) and Practical deployment
• Developing Action Plans for measurement system improvements (short term and long term)
• Fundamental definitions including accuracy (bias, linearity, stability & correlation) and Precision (GRR)
• Variable MSA, various terms used (%SV, %TV, % Tolerance, NDC) and Practical deployment
• Attribute MSA, various terms used (Appraiser Score, Screen Effectiveness, Kappa Value) and Practical deployment
• Developing Action Plans for measurement system improvements (short term and long term)
Eligibility - Fresh graduates or diploma holders with one year experience, who are interested in effectively contributing in their roles in manufacturing
APQP (Advance Product Quality Planning) Expert Course
Duration - 2 days
Purpose - Understand various phases of APQP, key inputs & outputs and details of activities under each phase
Focus Group - All Employees in manufacturing and must for quality, engineering, design and technology
Key Take Aways -
• Fundamental concepts of APQP
• Various Stages of APQP and key deliverables
• Timing chart and Fundamentals of Planning
• Plan & Define Program Basics
• Product Design & Development Basics
• Process Design & Development Techniques
• Product and Process Validation
• Feedback, Assessment & Corrective Action
• Control Plan Methodology
• Recommended Analytical Techniques for APQP
• Various Stages of APQP and key deliverables
• Timing chart and Fundamentals of Planning
• Plan & Define Program Basics
• Product Design & Development Basics
• Process Design & Development Techniques
• Product and Process Validation
• Feedback, Assessment & Corrective Action
• Control Plan Methodology
• Recommended Analytical Techniques for APQP
Eligibility - 1 year Experience in manufacturing engineering, design & development or quality assurance
PPAP (Production Part Approval Process) Expert Course
Duration - 2 days
Purpose - Understand various production part approval, related documentation and conditions of approval
Focus Group - All Employees in manufacturing and must for supplier quality, engineering, design and technology
Key Take Aways -
• Purpose and Applicability of PPAP
• Introduction to PPAP Requirements and submission levels
• Design related documents
◦ Design Records
◦ Authorized Engineering Change Documents
◦ Customer Engineering Approval
◦ DFMEA
• Process Related documents
◦ Process Flow Diagram (PFD)
◦ PFMEA
◦ Control Plan
• Measurement and Analysis related documents
◦ Measurement System Analysis Studies
◦ Dimensional Results
◦ Record of Material / Performance Results
◦ Initial Process Studies
◦ Qualified laboratory documentation
◦ Appearance approval report
• Product / Sample related documents
◦ Sample production parts
◦ Master Sample
◦ Checking Aids
◦ Customer Specific Requirements
◦ PSW
• Customer Notifications and submission requirements
• Complete flow, approvals and record retention
• Introduction to PPAP Requirements and submission levels
• Design related documents
◦ Design Records
◦ Authorized Engineering Change Documents
◦ Customer Engineering Approval
◦ DFMEA
• Process Related documents
◦ Process Flow Diagram (PFD)
◦ PFMEA
◦ Control Plan
• Measurement and Analysis related documents
◦ Measurement System Analysis Studies
◦ Dimensional Results
◦ Record of Material / Performance Results
◦ Initial Process Studies
◦ Qualified laboratory documentation
◦ Appearance approval report
• Product / Sample related documents
◦ Sample production parts
◦ Master Sample
◦ Checking Aids
◦ Customer Specific Requirements
◦ PSW
• Customer Notifications and submission requirements
• Complete flow, approvals and record retention
Eligibility - 1 year Experience in manufacturing engineering, design & development or supplier quality
